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SPM-01 Smart Piglet Monitor, concept industrial design render

SMART SWINE · COLLEGE STATION, TX

SPM‑01

Smart Piglet Monitor

Dual-axis vision for the farrowing crate.
One sealed unit watches the sow and her newborn piglets at once.

Sealed on
every face.

Gasket, gland, vents, rain lip: engineered for the pressure washer,
then hung on the crate without a tool.

THE FARROWING ROOM

One in seven never reaches weaning

U.S. herds wean about 31.7 million piglets a quarter, and the farrowing room still loses roughly $1.05 billion a year to stillbirth and preweaning mortality, at $44 of value per weaned piglet. Two failure modes dominate the loss, and both are supervision gaps, not biology.

$1.05Bannual U.S. farrowing-room loss (stillbirth + preweaning)
1 in 7born-alive piglets lost before weaning (14–15% average)
~ 3 sduration of the sternal-to-lateral roll that crushes piglets
72%of stillbirths happen during farrowing, most of them preventable

Crushing: about 30% of the loss

80% of crushing deaths happen in the first four days after farrowing, and 68% during one specific event: the sow rolling from sternal to lateral lying. The window is about three seconds long. No stockperson can watch every crate through every one of those windows.

Stillbirth: about 30% of the loss

72% of stillbirths happen during farrowing: the piglet is alive when labor starts and dies waiting. Piglets normally arrive ~15 minutes apart, so a stalled birth is survivable if someone notices in time. But more than half of sows farrow more than two days off their predicted date, so usually nobody is there.

Industry economics from USDA quarterly weaning volumes and published preweaning-mortality literature. Per-piglet value $44.

THE SENSOR

It watches from two angles

Farrowing loss has two causes and they need two different kinds of sight. SPM-01 carries both.

FORWARD

Stereo depth module

Looks along the sow's body. Posture, respiration rate and the sternal-to-lateral roll that causes most crushing deaths. Depth reading her back came first out of 18 sensor and tracker combinations we scored against a manual breath count, at 2.43 breaths per minute of mean absolute error, which is why this head is depth rather than a second color camera. The scores are in the case study.

DOWNWARD

RGB camera + IR illuminator

Looks straight down at the perineal region and the landing zone. Newborn detection and stillborn discrimination need color and membrane texture, which depth cannot give.

Close-up of the two tilting camera heads, concept industrial design
Each head tilts on its own yoke. The wedges are the pitch range you can set, one thumb screw at a time.
ON THE CRATE · both heads aimed, the room soft behind the glass · AI CONCEPT FILM

INSIDE THE SEAL

How it comes apart

Every penetration (cable, antenna, screws, vents) gets the same treatment: engineered, then sealed. Scroll to take it apart.

SPM-01 exploded view (internal layout is a design proposal)

Internal layout is a design proposal · IP69K is a design target

WASHDOWN SURVIVAL: THE #2 CONCERN IN OUR PRODUCER SURVEY (71%)

Built for the washdown

Between batches a farrowing room is emptied and hit with a high-pressure, high-temperature wash, the treatment that kills barn electronics. SPM-01 treats it as a design input: a compressed perimeter gasket, six captive screws on bonded seal washers, membrane pressure-equalizing vents, a sealed cable gland behind five stages of strain relief, a rain lip over the optics and a self-draining top slope. Or skip the shower entirely: the quick-mount plate takes the unit off in seconds, sealed while it waits out the wash.

IP69Kdesign target: the close-range jet-wash profile of ISO 20653, certification planned on production tooling
80–100 bar · 80 °C14–16 L/min jets from 100–150 mm at 0°, 30°, 60° and 90°; every face is a wash face
Tool-freeoff in seconds on wash day, or stay put and take the jet: it is designed for both

INSTALLATION

Mounts to the crate itself

Two rubber-lined hooks hang on the crate's own rear rail and one cam lever locks the riser: on or off in seconds, no tools. Sensor and crate share one rigid body, so nothing drifts out of calibration.

SPM-01 mounted inside a farrowing crate above the sow, concept industrial design
ONE UNIT per farrowing crate · TOOL-FREE quick-release hooks + cam lever · ADJUSTABLE pitch on each head, height on the mount

One plate, four ways up

Every SPM-01 carries the same quick-mount plate: two bosses, two thumb knobs, no tools. The plate stays the same while the arm changes, so one unit moves between rooms and layouts.

Crate arm mount

Crate arm

The standard install. J-hooks hang on the crate's rear rail and a cam lever locks the riser.

Rail clamp mount

Rail clamp

No arm at all. Two thumb-screw ring clamps grab a crate rail directly.

Overhead drop mount

Overhead drop

A ceiling tube with a height collar, for pens without a usable rail.

Wall boom mount

Wall boom

A panel plate and boom arm, for solid-wall farrowing rooms.

EVERY MOUNT, SAME FREEDOM: each optical head rides its own yoke with a thumb-screw pitch lock. Aim the depth bar along the sow and the RGB head at the landing zone, whatever the room's geometry. The mount sets the height. The heads set the view. No tools on either.

ONE ROOM, EVERY CRATE · a farrowing room on the overhead-drop mount, one unit per crate · AI CONCEPT FILM
Sealed through-wall antenna on top of the SPM-01, concept industrial design
One sealed dome, both directions: Wi-Fi carrying alerts out to the barn network, Bluetooth taking setup in at the crate.

CONNECTIVITY

Sealed, but never cut off

A washdown-rated metal shell is also a Faraday cage. So every signal path got the same treatment as every water path: engineered, then sealed.

THROUGH THE WALL

Sealed Wi-Fi + Bluetooth antenna

The radio's antenna lives outside the shell: steel base, compression O-ring, TPE dome, sealed like every other penetration.

ALERTS THAT TRAVEL

The barn calls you

Crushing-risk postures and stalled farrowings are inferred on the unit in ~0.2 s per frame and relayed through the farm network to the herd team's phones, wherever the team happens to be.

LOCAL-FIRST

On-board M.2 storage

Every recording lands on the M.2 drive first. A network outage costs nothing, and footage stays on the farm until you decide otherwise.

THE APP

Your barn, in your pocket

Every SPM-01 streams into the Smart Swine app: our own, built for the farrowing room.

LIVE VIEW

Watch any crate in real time

Open the app and the sensor's video is live on your phone: from the office, the house or the road. An alert takes you straight to the crate that raised it.

AI SUMMARY

The whole night in three lines

The app pools video from every sensor and the AI writes the morning brief: births overnight, interventions that mattered, crates to check first. Read it with your first coffee instead of scrubbing footage.

ANALYTICS

Numbers you can act on

Births, birth intervals, posture patterns and alert history roll up into per-sow and per-room dashboards. Trends surface before they turn into losses, and everything exports.

9:41▮▮▮ ᯤ ▐▓
SMART SWINE LIVE
Live crate view with AI detections SOW · STANDING NEWBORN NEWBORN STILLBORN CRATE 07 · LIVE · 04:32
14born tonight
2alerts raised
24sows watched

BIRTHS PER NIGHT

AI NIGHT SUMMARY

14 piglets born across 3 sows. One stillborn in crate 07 at 04:32. Barn team alerted. Crate 12 showed repeated lateral-roll warnings. Check the sow before morning feed.

Stillborn flagged · Crate 0704:32
LiveAlertsTrendsRoomsSettings
POSTURE, LIVE · the crate as the pipeline reads it, standing to lateral lying on the barn tablet · AI CONCEPT FILM

App interface is a design preview

EVIDENCE

Where the numbers come from

99.15%sow-posture classification (unseen sow)
98.4%breathing-signal classification (validation)
96%stillborn precision
86%newborn precision
~0.2 sedge inference per frame

VALIDATION

Vision models trained on 500+ hours of on-farm depth and RGB farrowing video. Hardware validated in a 10-sow on-farm trial under IACUC oversight.

SUPPORT

Approximately $1M in non-dilutive NSF and USDA-NIFA support (2026–2029), with the university and industry partners below. Semifinalist, 2026 AI Venture Velocity Challenge: 531 teams across 160 universities to 27 semifinalists.

Every number above came out of that trial, and the footage the models produced is unedited in the case study. The partners behind the work are listed on the About page.

CUSTOMER DISCOVERY · JUNE 2026

What producers told us

Concept test run online through U.S. pork-industry associations plus in-person field surveys. n ≈ 16–19 responses per question.

89%call preweaning mortality a moderate-to-major problem
58%run 8–15% preweaning mortality today
69%open to a 2026 paid pilot
9operations asked for direct follow-up; 8 shared contact details

The washdown mandate

Asked what worries them most about crate electronics, producers ranked unclear cost and payback first (76%), washdown survival second (71%) and hardware reliability third (41%), all far ahead of false-alarm worries about the AI (29%). The sealing, the quick-release wash cycle and the mounting options above are the direct answers.

A workable price window

Every respondent who named a price called $1,499 or less a clear bargain. Resistance climbs past about $2,000. 39% rated the system high value on first read and half sat at "some value": an ROI story to win, not a concept to explain.

Small mixed sample: a concept test, not purchases. Warm-lead contact details are held confidentially.

BUSINESS MODEL

Buy it or rent it

Try one free this season first. After that farms budget differently, so SPM-01 sells both ways. Either way the hardware is the same sealed unit, and either way it carries a lifetime warranty.

BUY THE UNITS

One unit per farrowing crate, yours outright. A unit is not tied to one crate: demount it at weaning, wash the room, hang it on the next batch. The quick-mount plate moves it between rooms and layouts as your barn changes.

RENT BY THE BATCH

The monitor earns its keep in a 10-day window around each farrowing: mount before the due date, demount at weaning. Rent units for the cycles you actually run and skip the capital line entirely. Try it on one room before you commit to the whole barn.

LIFETIME WARRANTY

Covered for life, bought or rented.

We designed this unit to take a pressure washer to the face, batch after batch, and we stand behind that. If an SPM-01 fails in normal farm service, we repair or replace it. That is what confidence in our own engineering looks like.

NEW · THE OTHER HALF

SPM-01 watches.
SPC-01 acts.

Detection without an actuator leaves the last meter of the crushing problem unsolved. SPC-01 closes it: a motorized curtain on the crate that shuts the danger zone SPM-01 has named, seconds before the sow rolls, and lifts the moment she is safe.

SPC-01 Smart Piglet Curtain, concept industrial design render
SPC-01 Smart Piglet Curtain: two independent curtain units per crate, commanded by SPM-01 over a sealed wireless link.

Put an SPM‑01 on one crate.

The trial is free for the 2026 farrowing season. One room, one batch: see the morning brief for yourself, then hand the prototype back. We build the units by hand, so slots are limited and go first come.